Precisely Engineered Robotic Automation
At ErgoForge, we design and integrate world-class Fanuc automation solutions. Our ergonomic-first approach—including thorough process discovery, precision engineering, and lifetime support—means on-time delivery of systems that protect your people and perform for years to come.
Why ErgoForge?
Ergo — The Human Side
"Ergo" hits the audience right in the pain points they actually care about: ergonomics, risk of injury, workers' comp claims, and the human-side suffering that comes with manual or poorly automated processes. Engineers and plant managers immediately understand we're solving the human cost of automation, not just selling robots.
Forge — The Precision Side
"Forge" speaks directly to the heavy, high-precision manufacturing world of automotive, marine, and aviation. It evokes forging high-integrity parts under extreme tolerances, zero-defect pressure, and the relentless drive for speed and throughput. It implies strength, durability, and turning raw capability into reliable production output.
Together, ErgoForge is the company that forges better processes while protecting the people and the margins.
Our Services
Fanuc Systems Integration
End-to-end Fanuc robotic systems design, installation, and commissioning. From single-cell deployments to full production line overhauls.
Ergonomic Assessment & Design
Comprehensive workplace ergonomic analysis to identify injury risks, then design automation solutions that eliminate repetitive strain and hazardous tasks.
Custom Automation Solutions
Purpose-built automation cells for welding, material handling, machine tending, painting, and assembly—tailored to your exact production requirements.
Remote Monitoring & Support
24/7 remote diagnostics and support. Our team can identify and resolve the majority of issues without setting foot on your floor.
Industries We Serve
Automotive
High-volume, zero-defect body-in-white welding, paint, and final assembly automation. Reduce cycle time while eliminating ergonomic injuries on the line.
Marine
Heavy-plate welding, hull fabrication, and outfitting automation for shipbuilders. Fanuc-powered solutions that handle extreme tolerances in corrosive environments.
Aviation
Precision machining, composite layup, and fuselage assembly automation. Meet aerospace-grade quality standards while reducing human fatigue and error.
Case Studies
Real outcomes from real deployments—see how ErgoForge transforms manufacturing operations.
Automotive Manufacturing
The Challenge
A major automotive manufacturer struggled with excessive downtime and a 4-hour mean time to repair on their welding line. Operators were dependent on vendor support for even basic troubleshooting, leading to production delays and significant ergonomic strain from manual interventions.
Our Solution
ErgoForge deployed a comprehensive Fanuc automation overhaul with intuitive HMI interfaces, predictive maintenance sensors, and an operator-first training program. The system was designed for transparent diagnostics—letting operators see exactly what's happening and fix it themselves.
Results
Downtime Reduction
Mean Time to Repair (from 4 hrs)
Issues Resolved by Operators
Working at ErgoForge
We're a team that values independent thinking, hands-on engineering excellence, and open communication. We enjoy solving unique manufacturing challenges for leading-edge industries.
Jesus Pintado
Co-Founder & Technical Director
Deep expertise in robotics, manufacturing automation, and custom machine building. Jesus brings decades of hands-on experience designing and deploying Fanuc systems across high-precision industries.
LinkedIn ProfileLuis Alfredo Armas
Co-Founder & Business Development
Bridging the gap between aviation, manufacturing, and automation technology. Luis leverages his background in the Miami-Fort Lauderdale industrial corridor to connect manufacturers with transformative automation solutions.
LinkedIn ProfilePlan Your Automation
Tell us about your manufacturing challenge. We'll respond within one business day with a tailored approach.
Why ErgoForge?
We forge better processes while protecting the people and the margins. Our ergonomic-first approach ensures your automation investment protects your workforce while delivering zero-defect precision.